George Lucas wanted Episode III to show off more of the worlds of the Star Wars universe. All images © & ™ Lucasfilm Ltd. All rights reserved. Digital work by ILM.

Since George Lucas was planning all along with Revenge of the Sith to travel to more places and more new worlds, the mandate was clear: he wanted a lot more digital environments and he wanted them to be more ambitious, more complex and more photoreal, which not only necessitated ramping up the digital matte department from 12 to 34 (supervised by Jonathan Harb), but also overhauling the pipeline to expand the creativity and efficiency of all the 3D artists.

This was achieved through implementation of the new Zeno package. Rather than training artists in their own specialties on separate tools, ILM funnels a dozen or so programs (including simulations, lighting and modeling) onto a single platform with a common user interface. This allows four or five options for any given shot and ties together various off the shelf packages into different rendering choices, resulting in greater flexibility for a massive quantity of shots, making it easier for the TDs and artists having it all together in one package.

There are around 50 environments overall in Revenge of the Sith, ranging from the volcano planet Mustafar, where Obi-Wan and Anakin have their long-awaited lightsaber duel, to the tropical, Vietnam-inspired Wookiee planet, Kashyyyk, where the large furry creatures battle Clones, to the round sinkhole planet Utapau about two miles in diameter and five miles deep (some of which is completely CG), where Obi-Wan takes on the latest CG villain, Droid Leader General Grievous. Plus a host of other exotic planets such as Felucia and the more familiar Corresant, Alderaan, Naboo and Tatooine, which are seen literally in a whole new light, thanks to advancements in global illumination. And there are a multitude of environmental establishing shots that capture a range of aesthetic and emotional moods.

From the greenscreen stage to the lava flows of Mustafar.

“Very often George’s vision of a place is something that you can’t shoot or build as a complete set, but that you can build as fragments,” explains visual effects supervisor John Knoll, who has written a book about Star Wars digital environments, to be published in the fall by Abrams. “We’ve used different techniques to build these environments, sometimes matte paintings, sometimes miniatures and sometimes computer graphics. We’ve pushed the CG end further on this picture mainly for efficiency. One of the things important to do is global illumination. CG traditionally handles surface illumination. But interior environments are completely dominated by indirect nodes. Those kinds of effects can be simulated through the technique of radiosity. We’ve started incorporated that into our methodology here so we can achieve more realistic environments. With faster machines, radiosity became a design build early on in Sith. We also used mental ray and for mattes we used SplutterFish Brazil and 3ds Max.”

Mustafar, supervised by Roger Guyett, like most of the movie, consists of a combination of digital environments, digital and practical models and CG architecture. “We divided the geography into three sections: three major miniatures and those joined together for a continuous piece [utilizing real footage of an erupting Mt. Edna],” Guyett suggests. “The valley with this lava river was done as CG pieces or practically. Smoke was done separately. Our version of lava was the food-processing element, methycel. Brian Gernand built the largest miniature of the rocky canyon in Star Wars history. Lava is an element photographed on a miniature model as well as CG.

“To me, the simulation of real lava here is amazing and you have to go to the dark side of the computer to achieve it. The hard thing is that each shot has so many elements to give you a textured environment. We did 10 different passes of the plates. It is such an endurance test that you might as well be there sweating it out. It took eight months to work on this sequence: the longest miniature shoot in ILM’s history, with lots of CG and compositing work. The R&D alone in figuring out how the embers go in the air was hard work. Doing organic elements in Twister and A Perfect Storm certainly paved the way for this smoke and lava. Having the ability to create more photoreal scenes, you can solve certain problems but they always want to ramp it up with more elements as the technology gets better and better.”

The most difficult personal challenge for Guyett was actually in determining the speed of the lava flow. Initially, Lucas figure it should be slow, but after conducting his own tests, Guyett decided that it should move quickly. “We looked at real lava and some of it looked like water and some of it looked like sludge,” he adds. “I saw the first test and thought it should be like rapids. I wanted to add jeopardy…to make it more dynamic. I almost lost my job, but while George was away I committed to this faster lava speed and told the guys this is what looks best. So I come back after shooting lava for three weeks — we must’ve spent $1 million — and I showed George this shot and he said you’re absolutely right as my heart was in my heart.”

As for Kashyyyk, it was constructed from multiple models that they photographed, including Thai islands and Chinese mountains. The sky is fabricated, the lagoon areas are comprised of digital matte paintings and different plates from various parts of the world. Meanwhile, the beach area is fabricated based on different types of trees, a combination of miniatures and CG. Pontoons, aircraft, Clones and Wookiees in the background are CG.

“The view of these mountains don’t actually exist—they’re individually cut and pasted,” Guyett continues. It was a big challenge in scale and organization. There are so many different elements drawn from so many different sources that you have to really know where you’re going. Our plan was to do our version of Saving Private Ryan, which I worked on [as co-supervisor], and to take this tropical environment and make it more muted and overcast. It’s a war-torn world that also contains a little bit of Apocalypse Now. We wanted to push it into a harder reality of Wookiee D-Day. If you had told me five years ago that we were going to do a close-up water surface in CG, and we’re going to have all these other elements, I would’ve said that it’s too hard to pull off.